SLOT DIE COATER
Positioning Station
Pilot Coater 0 to 6 inches
Small Coater 6.5 to 47 inch
Vertical Die Station for Sheet-to-Sheet Applications
Pilot Coater 0 to 6 inches
Custom Precision Slot Die Coaters and Components
Integrate a Slot Die Coater to your Production
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A slot die coater is typically part a larger coating system or production line. Slot die coaters are sought after due to their repeatability and accuracy. Versatility make them an ideal technology to integrate with existing coating lines.
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Upgrade From Pilot Coating to Full-Scale Production
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Elevate your pilot lab's capabilities and seamlessly scale up to full production by integrating a versatile industrial slot die coater into your coating system. A slot die coater, also referred to as a slot die coating station, slot die positioner, or slot die coating machine (or coating station for short), is a key component within web-based or roll-to-roll coating systems, delivering precise, consistent, and uniform coatings for a wide range of applications.
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Comprehensive Slot Die Coating Solutions
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At Precision Die Systems, we provide an extensive range of slot die coating technology equipment and services to meet the needs of both lab-scale and production-scale processes. Our offerings include:
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Slot-Die Heads: Engineered for precision and accuracy in every coating application.
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Positioners: Advanced systems to ensure optimal alignment and placement during the coating process.
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Size: Available for both lab-scale and full-scale production, with precision roll technology for superior coating control. Pilot sizes below 6 inches to over 100 inches for full production.
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Fluid Delivery Systems: Designed to handle solvent, liquid, and other coating materials with consistency and reliability.
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Vacuum Systems: Maintain a clean, controlled environment to enhance the quality of your coatings.
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Shims and Parts: High-quality components to support the long-term performance of your slot die coating system.
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Service and Support: Comprehensive maintenance and technical support for any slot die coating technology application.
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Our coaters and coating machines are designed to integrate effortlessly into existing coating lines, providing you with the flexibility and scalability needed to move from pilot labs to full-scale production while maintaining precise control over your coating processes.
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Why Choose Precision Die Systems for Slot Die Coating?
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Precision Coating: Achieve consistent, high-quality coatings with our state-of-the-art slot die coaters.
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Scalability: Easily transition from lab-scale testing to full-scale production without compromising quality or efficiency.
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Comprehensive Solutions: From slot-die heads to fluid delivery systems, we offer everything needed to optimize your coating line including aftermarket parts, accessories, and replacement parts .
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Industry-Leading Support: Our experienced team provides ongoing process coating support, ensuring your slot die coater operates at peak performance.
Enhancing Slot Die Coating Performance
Precision Die Systems is dedicated to pushing the boundaries of manufacturing technology to deliver innovative solutions for our clients. Our team of experts is committed to optimizing production processes, offering customized die design, and enhancing slot die heads and slot die coating equipment performance to meet the evolving demands of the industry.
Slot Die Coater
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Repeatability and accuracy within 0.0001 inch (2.54 microns)
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Roll or free span coating capability
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On/off coating control
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Splice jump
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Slot die to roll adjustment via ball screw adjustment slides
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Stainless steel construction
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Precision linear bearings for slot die equipment movement
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Pneumatic actuation
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Dual dial indicators
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Vacuum box
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Single chamber
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Adjustable precision machined Teflon vacuum blade located under the coating roll with adjustment to change the gap between the vacuum blade and the substrate
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Teflon end seal to seal die with backing roll
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Two stainless steel tanks (one for drain and one for baffle)
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One regenerative blower including filter housings, filters, mufflers, and variable frequency drive)
Vertical Slot Die Positioner
Our state-of-the-art vertical die station, designed specifically for efficient-to-sheet processing and vertical coating applications.
This innovative equipment ensures precise material handling and uniform coating distribution, enhancing quality of your finished products.
With its robust construction and user-friendly, the vertical die station streamlines your production process while maximizing productivity.
Elevate your manufacturing capabilities with our reliable and high-performance vertical die solutions.
Slot Die Station with Precision Roll
Rigid side frame construction equipped with leveling and mounting taps
Rubber roll (non-driven)
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TIR < 0.0005 inches (12.7 microns)
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Concentricity < 0.0005 inches (12.7 microns)
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Cylindricity < 0.001 inches (25 microns)
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Ra < 4 micro-in (0.1 micro-m)
Chrome roll (non-driven)
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TIR 0.00012 inch (3.05 microns)
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2-4 Ra face finish
Coating Station Positioner Parts
The mounting equipment that places slot dies in close proximity to the backing roll has many pieces and parts that work in unison to maintain the die coating gap.
As the important component that maintains the interaction between the roll and slot die, consideration of macro and micro adjustment features needs to be resolved.
Whether pneumatic or servo controlled, PDS can provide precision manufactured parts to keep slot dies coating process positioner functional and optimized.
Connect With Us
Ready to discuss your slot die coater project? Fill in the form with your details, and our team will get in touch with you to discuss your requirements.
