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Slot Die and Coater Station

solutions for construction and BUILDING MATERIALS

Precision Die Systems has played a crucial role in creating and utilizing thin, optically sensitive coatings for various window film applications.

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From heavily coated tars to thinly coated optical management films, Precision Dies Systems' slot dies are capable of handling a wide range of coatings in the construction industry.

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Products Made:

  • Mechanical Fasteners

  • Abrasives

  • Solar Film AKA Window Tinted Films

  • Protective Films

  • Moisture Barrier Films

  • Roofing Materials

  • Painted Panels

  • Acoustic and Architectural Panels

  • Interior & Decorative 

    • Laminate Countertops​

    • Laminate Cabinets

    • Furniture

  • Decorative Film & Sheet

  • Vinyl Siding

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Materials Used:

  • Cure-In-Place Resins

  • Anti-Graffiti Dispersions

  • UC-Hard

  • High Gloss Adhesive

  • Asphalt

  • Paints

  • PVC

  • Glass

Tall Buildings

Custom Slot Dies for Building Materials

Nonwoven Coating Solutions for Construction

Our precision slot dies are tailored for nonwoven coating applications in the building materials sector, delivering high-performance coatings for roofing membranes, insulation films, and geotextiles. Engineered for durability and precision, our dies ensure uniform coating thickness and enhanced material properties, such as waterproofing and thermal resistance, critical for construction applications. Using advanced computational fluid dynamics (CFD) and high-grade materials, we optimize nonwoven coatings to meet rigorous industry standards, supporting sustainable and efficient building solutions.

Technical Details of Nonwoven Coating

  • Coating Uniformity: Achieves ±1.5% thickness variation across widths up to 3,000 mm, ensuring consistent performance in roofing and insulation materials.

  • Material Compatibility: Supports nonwoven substrates like polypropylene (PP) and polyester (PET), with coatings for UV resistance and waterproofing.

  • Die Materials: Corrosion-resistant stainless steel or specialized alloys, suitable for aggressive coating chemistries used in construction.

  • Slot Precision: Machined to ±0.001 mm tolerances for uniform polymer distribution, reducing defects in geotextile applications.

  • Temperature Control: Precise heating zones (±1°C) maintain optimal viscosity for coatings like acrylic or bitumen-based solutions.

  • High-Speed Capability: Supports coating speeds up to 250 m/min, ideal for high-volume production of nonwoven construction materials.

Applications and Benefits

  • Roofing Membranes: Produces durable, waterproof coatings for nonwoven roofing materials, enhancing lifespan by up to 20 years.

  • Insulation Films: Enables thermal-resistant coatings for energy-efficient building insulation, reducing energy costs.

  • Geotextiles: Supports uniform coatings for soil stabilization and drainage systems, improving construction durability.

  • Efficiency Gains: Reduces material waste by 10% through optimized flow, lowering costs for large-scale projects.

Contact Us Today

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