What’s the difference between fixed lip, shimmed lip, and adjustable lip dies?Fixed lips are static and ideal for repeatable processes. Shimmed lips allow fine gap adjustments via spacers. Adjustable lips offer dynamic control during operation, ideal for R&D and variable specs.
How do I optimize coating uniformity across the web?Use precision die geometry, balanced fluid flow, and proper substrate tension. Adjustable lips and edge bead control also help maintain uniformity.
What factors affect coating bead stability and edge control?Fluid viscosity, coating speed, lip design, and substrate surface energy all play a role. We tailor die geometry to minimize edge defects and maintain bead shape.
Can you help with fluid rheology and die design matching?Yes. We collaborate with customers to match die design to fluid behavior, ensuring optimal coating performance and defect-free films.
Do you offer pilot-scale dies for R&D and process development? Absolutely. Our pilot dies are designed for lab-scale testing with full scalability to production, supporting innovation and process validation.
What support do you offer for die installation and startup?We provide installation guides, remote support, and on-site assistance as needed. Our goal is to ensure smooth integration and fast ramp-up.
How do I know when it’s time to refurbish or replace a die?Signs include inconsistent coating, increased downtime, and visible wear. We offer inspection services and performance audits to help you decide.
What are the most common causes of coating defects and how can they be prevented? Defects often stem from poor fluid distribution, misaligned lips, or contamination. Regular maintenance, proper setup, and matched die design help prevent issues.
How does Precision Die Systems support sustainable manufacturing and material efficiency? Our dies are engineered for minimal waste, precise fluid control, and long service life. We help customers reduce scrap, improve yield, and optimize resource use.
